I'm in the process of developing a shaving soap myself and can add that stearic acid content is pretty important. One of my earlier attempts had a stearic content of 21% and it wasn't a good soap. It was fairly slick but any lather dissipated fairly quickly. A later try with much the same ingredients but bumped up the stearic content to about 42% came out much better. I've heard suggestions of up to 60% stearic acid is better. Of course you can't get that high %age without adding straight stearic acid to the mix.
You can get very close. I made a cocoa butter shaving soap (80ish% Cocoa butter) that was the only extremely high performance shave soap I've been able to make without isolated Stearic. It works because Palmitic is almost as good as stearic, and cocoa butter has about the highest % makeup of Stearic+palmitic of any naturally occuring fat. (61%). Castor (which can fill in for stearic in small amounts) brought it up to where a really high quality shave soap needs to be. And I believe I finished it with tallow, though almost anything other than coconut, castor or palm kernel (or similar high laurate/myristate oils) could have been used in tallows place.
Bret, are mints used at a lower percentage because they would be irritating in higher concentrations or simply because of their strength?
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