Seriously, other than it not being as sexy as brass or stainless, is there anything wrong with Zamak?
True. But only so long as the protective coating (Nickel in the case of the techs, chrome in a lot of other cases) remains intact. Once that coating fails, whether scratched, dinged, or just worn over time, the base material will break down. If it continues to be used it will degrade fairly quickly. If it sits on a shelf and stays dry it will last longer but eventually even the moisture in the air will cause it to break down.There are a lot of Gillette Techs from the early 60s still looking good with their Zamak heads.
True. But only so long as the protective coating (Nickel in the case of the techs, chrome in a lot of other cases) remains intact. Once that coating fails, whether scratched, dinged, or just worn over time, the base material will break down. If it continues to be used it will degrade fairly quickly. If it sits on a shelf and stays dry it will last longer but eventually even the moisture in the air will cause it to break down.
If you want a razor to last, stick with brass or stainless.
+1.There is absolutely nothing wrong with a Zamak razor. If taken care of they can last for years. They must be used with care so that the plating doesn't get damaged, but they are good tools. Brass or stainless are more durable long-term in many/most cases, but there is no reason to fear Zamak.
True. But only so long as the protective coating (Nickel in the case of the techs, chrome in a lot of other cases) remains intact. Once that coating fails, whether scratched, dinged, or just worn over time, the base material will break down. If it continues to be used it will degrade fairly quickly. If it sits on a shelf and stays dry it will last longer but eventually even the moisture in the air will cause it to break down.
If you want a razor to last, stick with brass or stainless.
Excellent points. When we call all cast razors " Zamak", we're being a bit fast and loose with terminology. What we really mean is "zinc alloy", of which there are several varieties. Zamak was originally a proprietary blend alloy, and there are now several different sub-types. The general category of zinc alloy also includes of plenty of other lesser quality alloys being used for razors, and there is really no way to know what you're getting with various modern production razors. Having said that, the durability of zinc alloy parts is mostly ab0ut the quality of plating. Generally, if the plating holds up over time, so too will the underlying razor part. However, no cast zinc alloy has the long term durability of brass or stainless, regardless of the plating quality.My lay understanding is that Zamak comes in a variety of grades, each with its own properties (including corrosion resistance), and that different parts of the world and different industries favor one type over another. If true, that would suggest that we can't speak of Zamak as a single type of material, but a family of materials with varying proportions of zinc, aluminum, magnesium and copper. It would also suggest that some types of Zamak make a higher quality razor than other types.
There are a lot of Gillette Techs from the early 60s still looking good with their Zamak heads.
Generally, if the plating holds up over time, so too will the underlying razor part. However, no cast zinc alloy has the long term durability of brass or stainless, regardless of the plating quality.
And as for the 60s Techs, only the caps, not the entire head, were cast zinc alloy. The plates continued to be made from stamped brass through the end of the Tech's production run. And the plating on the caps was high quality, which accounts at least in part for their longevity.
I think people are getting too hung up about the longevity of zamac. As an experiment about 5 years ago I filed the plating away from part of the head of an EJ razor, this included the threaded post. Well it hasn't disintegrated yet. Don't get me wrong I know it can happen. I have a unused Merkur Slant, still in it's case, which has been slowly dissolving before my eyes and that has never been subjected to water. The EJ has been used (not every week) for those 5 years and is still fine. When, and if, it fails replacement heads are cheap so no problem. Use and don't panic .Nothing except that it will disintegrate once the plating is breached.
My understanding is that present legislation requires a max of between 0.1% and 0.03% lead in zinc alloys. If this is the case I don't think the lead content is an issue.Perhaps I'm wrong but I read awhile back that it isn't so much the zinc alloy that causes the problem. Remember, this is an issue for all cast zinc alloy products, like toy cars and such. The point that was made was that it is the purity of the alloy mixture that is at fault. More specifically, the amount of lead in the mixture, that eventually leaks out and causes the alloy to break down...
Therefore, it is my understanding that if the Zamac has virtually no lead in the mixture, it shouldn't break down so easily. It will still be brittle though..